Industrial Furnace Retrofit Project

Project Overview

Industrial furnace retrofit project for a specialty materials manufacturer. The project involved upgrading furnace linings with modern refractory materials.

Furnace Specifications

  • Furnace Age: 15 years
  • Operating Temperature: 1400°C
  • Production: 100 tons/day
  • Retrofit Scope: Complete lining replacement

Solution Provided

Modern high-alumina castables with improved thermal properties and longer service life compared to original materials.

Results

  • Furnace life extended: 8+ additional years
  • Energy efficiency: Improved by 20%
  • Production capacity: Increased by 15%
  • ROI: Achieved within 18 months