Project Overview
Thermal insulation upgrade project for a cement kiln complex. The project focused on reducing energy consumption through advanced insulation materials.
Scope of Work
- Kiln Diameter: 5.2 meters
- Insulation Area: 2,500 m²
- Target Energy Reduction: 20%
- Installation Time: 3 months
Solution Provided
SHENNAI supplied lightweight mullite insulating bricks and ceramic fiber blankets to create a comprehensive thermal barrier system.
Outcomes
- Energy consumption reduced by 22%
- Annual energy savings: $180,000
- Payback period: 2.2 years
- Furnace surface temperature reduced by 40°C