Large-Scale Lime Kiln Refractory Lining

Project Overview

Large-scale lime kiln refractory lining project completed for a major cement producer in East China. The project involved complete furnace redesign and installation of advanced refractory materials.

Project Scope

  • Kiln Diameter: 4.5 meters
  • Kiln Length: 75 meters
  • Operating Temperature: 1450°C
  • Annual Capacity: 500,000 tons

Solution Implemented

SHENNAI provided a comprehensive refractory solution including mullite bricks for the main lining, ceramic fiber blankets for insulation, and specialized castables for the transition zone.

Results

  • Furnace lifespan extended by 40%
  • Energy consumption reduced by 15%
  • Maintenance downtime reduced by 50%
  • Overall cost savings: 25%

Client Testimonial

“SHENNAI’s refractory solution significantly improved our kiln performance. The quality of materials and professional installation support were exceptional.” – Project Manager, Cement Producer